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Patent 3980053 Hydrogen generator was studied by me in great depth, quite a while back in time. I had way earlier, typed out a 2 page corrections of minor errors and items involved , not necessary to add to car engine to run on hydrogen fuel . Fuel upon demand, no gaseous storage. Things were printed as too expensive or particular design manufacturing, to detour others from duplicating the system. I was already aware of these common inclusions in a $5000 Patent. This letter is to inform you of my recent solution to a section of Patent data PROBLEM that was missed by me earlier, as wrong on purpose AND DESIGNED IN,,, the Patent literature. I am presently building the Horvath power supply and water cell tank for duplication, as an average individual would do it without the up above parts/ designs not necessary, but including all of the important EFFICIENCY IMPROVEMENTS as Horvath did. This project was on my mind for years, and quite similar to a beefed up Capacitor Discharge Ignition circuit, as used for powering an improved efficiency Electrolysis cell. He also took data from previous Patents of theirs and incorporated them in his design. It's really the amount of fuel generated, as important, not the efficiency of a power supply!
Here we go:-- A pulse energy into coil has a reverse flow back. The secondary side coil of a transformer follows the primary method the same, except for a ratio change of turns. There can be 60cycles or 20,000 cycles frequency or higher. In general, iron lamination sheets are used for lower frequency range, while Ferrite is on high frequency. As frequency increases, less turns are necessary on primary side. It makes it easier to wind on core. The Patent was correct in that on + off time is required for cell plates, as about/around 50% duty cycle, on the SECONDARY side transformer. This allows the stuck polarized ions to release and rise up in the solution. Horvath said to use iron laminations for TR2, as the secondary side receives what's called Positive Critical wave form as seen on Scope.( High frequency used on low frequency type core.) This was to get a DC pulse for making Hydrogen gas and WITHOUT A Rectifier which would cause loss of 40-70 Watts heat loss, reducing efficiency, the rectifier forward volts drop loss times the current 200amps. This inclusion in Patent was INTENTIONAL TO DETOUR others from duplicating the design as printed. NOT POSSIBLE to get sufficient Inductance in 100-300 microhenry range, at LOW turns, as necessary with the associated capacitor, on iron laminations!!! Ferrite must be used for way higher inductance on low number to turns to be able to get 10:1 ratio for 22A going to 200 A, with heavy battery cable low turns secondary side of transformer.
All you have to do is put fast recovery high frequency diodes/ rectifier on primary side to stop the reverse wave form, on both sides!
The secondary side sees the same thing!!! I have Primary side heatsink, with fast recovery stud diode as 1N3913 as 400v DC + 30amps (cathode stud) .
Secondary has wind of #6 gauge cable . The 2 ends hook to TWO short #6 ends coming from out side of tank using COPPER cable joint connector with large copper screw.
My rectangle aquarium tank was made with 3/8" thick plates. Presently ordering #6 red cable and gauges. The separate plastic water safety container will have pop off rubber plug, microswitch shuts off oscillator capacitor ground connection, while the flashback arrester is hand made with brass tube and brass wool, and SS screens. KOH is hard to find. Water solution is done by weight of water + chemical together, as 25% and 75% for total weight solution together. You weight the tank with plates first, then determine water level and final total weight minus tank to get final water only with interior displacemrnt.. (Volume + weight will change in final solution to get 25%) See GrokAI.com .
Past dc to ac Inverters had primary extra feedback wind , so as unit shuts down during SCR shorting with saturation of core. (self protection). The modern China 1000W Inverter has IC driven oscillator + needs new and different protection from burn out, during main MOSFET switch operation with it's separate gate oscillator. The method is to charge CDI capacitor through another MOSFET. . Diode at capacitor then does the discharge through the main Mosfet to primary. and then other one way diode. The resistor going to gate of first Q, is ALSO in series with Drain of main MOSFET, so as NO SHORT. First Q shuts off during cap discharge. Can also see book pages to see circuit done with earlier Bipolar transistor. and SCR. Add on circuit was used earlier to raise up frequency of firing lasers. Build Your Own Laser, Phaser, Ion ray gun, And Other working space Age Projects. pages 33-36. Great stuff! I have 3 copies.
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